"The Legocaster"
 
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Whilst browsing through one of the many Guitar forums I visit I came across a thread where the guy decided he was going to build a guitar from Lego. I thought this was an awesome idea, as I loved Lego when I was growing up. I thought to myself "One day, I'd like to try that!"

Shortly after this, a work colleague was selling a Black Squier Strat, with an amp for £25! I couldn't refuse, as this was the perfect guitar to build a Legocaster off of. I picked up the Guitar and Amp (which I instantly listed on eBay) and set to work.

Firstly I stripped the body of its neck and hardware, and ripped it into 3 pieces.

 
 
Next, I set about rebuilding the "wings" from Lego! I started with the right wing, making sure to build around the jack socket, and wire.

After completing the right wing, I built the Left one. This was almost a disaster, as I had almost no bricks left towards the end. Luckily I had just enough to finish. I wish I'd have counted how many bricks I used...unfortunately now it is impossible to tell.

After finishing the wings, I just had to dry fit them, to see how the guitar would look!

The next step was to strip, prime, and paint the body. To strip the original paint I simply used a random orbit sander. The sander made really light work of removing the paint.

After the paint removal was finished, I blasted the piece with some compressed air, to remove any dust. This made sure the surface was perfect for painting. All in all I put on 5 coats of Primer with a light sand in between, and one coat of the final colour. I chose a matt white finish in the end, which would help draw the eye to the Lego wings.

The last thing I did that day was modify the original pickguard. I used another pickguard I had to trace the pattern across and used a Rotozip tool (sort of like a Dremmel) to roughly cut the shape. I then used a half round file to get the final shape and add the bevel, so you can see the white-black-white layers of the pickguard.

After the paint dried, I bolted the neck on, and balanced (almost) everything into place.

My original plan had been to just epoxy the wings, to the centre of the body. While this may well have been strong enough, I thought up a better, more secure way in which to put my creation together.

First step was to drill a hole through either side of the body, through to the neck pickup slot.

The next part was very tricky. I had to undo all my hard work with the Lego, and adapt it so that a large bolt would be able to fit tightly. After working out where the hole needed to be, and re-building the Lego, I epoxied 1 bolt into each wing. This was the first time I had ever used an epoxy glue...boy is it messy work!

The final step of course, was to slide the bolts through the holes and do 'em up tight. Worked like a charm!

On the last day of the build, I had only 3 more things to sort out: The Headstock, The Controls, and the Electrics.

I started with the headstock. I took a sheet of the "thin" type Lego (I was lucky enough to have one that was a similar colour to the wood underneath) and cut it roughly to the shape I needed. Next, I drilled a few pilot holes, and screwed the Lego down securely. This would make it a lot easier to: a) get the final shape, and b) locate the holes for the tuners.

Using a combination of electric, and hand files I was able to get the Lego into the correct shape, and then I simply drilled the holes for the tuning machines. I also replaced the "heads" of the machines with Lego pieces!

After completing the headstock, I moved onto the controls. This process was very easy. I simply filled a Lego brick, and a Lego head with epoxy and pushed them onto the volume control and killswitch respectively. There is nothing quite like attention to detail!

Finally I wired her up!

That, was that! The Legocaster was complete. I strung her up immediately and took some piccys for your viewing pleasure. I hope you enjoyed reading through this, and maybe will build your own Legocaster one day. Anyway, I'll stop typing now. On with the pictures!

 

All content created by Mat Smith